Should You Leave The Task Of Lubrication to The New Mechanics?

At many industrial facilities, the job of tool lubrication is typically assigned to a newly hired mechanic who has very little or no lubrication knowledge and just learning the ins and outs of the plant. These mechanics are provided a grease gun and told to lubricate some crucial points on a particular line or possibly the entire plant.

To the maintenance supervisor, this task seems like an ideal way to make familiar the other person with the plant’s equipment. While a new mechanic, is performing a crucial task to help increase the bearing life. In fact, both the mechanic and supervisor are right, but they might be missing something.

Certainly, assigning a new mechanic the job of lubricating equipment will help him be familiarize with the plant’s equipment, but did you understand what cost you are paying for this? The new mechanic might be thinking in mind that you are performing a crucial task, but is this the right way to increase the bearing life?

The answer depends upon how well they train the new mechanic. In fact, more than 35% of bearing failures happen due to improper lubrication. An enthusiastic but not very well trained lube tech with a grease gun can possibly become a reason for premature bearing failures and the reason being over greasing or in other cases, lack of lubrication practices.

So here the question arises...

Should you leave the task of motor lubrication to the new mechanics?

Well! The answer to this question is that unless the mechanic knows about the healthy lubrication practices, you shouldn't assign this task to him otherwise it can pay you a lot for the repairs.

Pneumatic Pump: Types and Applications

Pneumatic systems make use of pressurized gases to move media and in industrial applications, they are typically powered by compressed inert gases. A compressor located at the center is used to power motors, cylinders, and other pneumatic equipment, including Pneumatic pumps. These systems are often regulated through either a manual or automatic solenoid valve and can offer a more flexible, safer, and low-cost alternative to electric and gas-powered motors.

Different Types of Pneumatic Pumps

Pneumatic pumps are typically double-acting positive displacement pumps with no return spring and can use many pressurized gases as their drivers. There are a number of pneumatic pump options, but some of the commonly known options include:

• Pneumatic Liquid Pumps – These are specially designed pumps used to move liquid.
• Pneumatic Diaphragm Pumps (both piston and plunger types) – They utilize a plunger or piston mechanism to transfer media via a cylindrical chamber. This mechanism is driven by a pneumatic, hydraulic, electric, or steam drive.
• Pneumatic Test Pumps – These pumps are designed and set up to test the potency of a particular pneumatic system.
• Pneumatic Refrigerant Pumps – These pumps have usually two stages which are used to move the refrigerant.

Applications

Pneumatics pumps are particularly designed for challenging oil and gas production uses, along with that, their use in common in many other industries such as fertilizer dosing, pulp and paper, water treatment, and food processing.

Pneumatic diaphragm pumps are able to handle many different types of fluids, even those that incorporate some solid material. The design of these pumps provides security against piston corrosion and decreases the risk of seal related problems.

Lube Pump: An Ideal Solution for Machine Lubrication!

Your machines and other automated products need proper care for maintaining a flawless functionality. It is the necessity of every industrial sector, which is dependent upon complex machineries. And, this is the reason behind the introduction of advanced lubrication systems called lube pump, which are responsible for increasing the machine's life and efficiency.

The installation of lube pumps will not only reduce friction, but will also prevent possible wear and tear of your machines. This saves your machine against expensive damages. Earlier there used to be manual machine oiling, but now lubricants and the related systems have taken its place. These can access even those parts, which are difficult to handle manually. Designed to automatically lubricate the machines in cycles, these pumps will reduce the human efforts and time, and will enhance the machine safety against sudden breakdowns.

However, it is important for every industry that make use of heavy machinery to have an efficient lubrication equipment, which uses the most reliable materials, takes care of preventive maintenance and regulates expenses. Any wrong pick or poor machine handling can lead to costly replacements, expensive repairs, decreased productivity and delayed operations. So, having a lube pump as your machine part is the most favorable option.

It will accurately measure the amount of lubricant needed for the machine and will relieve you from all the manual tasks like calculating and converting figures. Thus, ensuring complete lubrication in the most appropriate way. In the end, it can be concluded that lube pumps form an important component of all the machines and will grease them up seamlessly for the best performance.